Thermal  ·  Materials  ·  Process Engineering

Engineering clarity
for complex systems.

Enerlysis helps R&D teams reduce failed experiments, solve heat-transfer bottlenecks and de-risk scale-up using CFD, FEM, materials analysis and process engineering.

CFD / FEM
Heat & mass transfer
Reactor design
Scale-up
01

Diagnose

Find the real bottleneck before spending months on experiments or prototypes.

02

Model

Use simulation and engineering calculations to test design options.

03

Scale

Translate lab results into practical process and pilot decisions.

The problem

R&D teams lose time when materials, simulation and process design are disconnected.

Deep-tech teams often have promising lab results but struggle with reactor geometry, thermal gradients, mass-transfer limitations, material degradation, uncertain boundary conditions and scale-up risk.

Enerlysis bridges the gap between science and implementation by combining physical modelling, simulation, testing logic and practical engineering judgement.

Services

Focused engineering support where R&D teams need extra depth.

CFD, FEM & numerical simulation

Heat transfer, fluid flow, thermal stress, parametric studies, boundary-condition review and simplified engineering models.

Reactor & process development

Concept design, heat and mass-transfer analysis, process bottleneck mapping, test-plan design and pilot-scale thinking.

Materials engineering

Material selection, failure analysis, coatings, porous materials, thermal cycling, degradation mechanisms and characterization planning.

Scale-up & technical review

Independent review of technical assumptions, scale-up risks, equipment choices, performance limits and engineering roadmap.

Start small

Fixed-scope engineering sprints

Designed for startups, SMEs and R&D teams that need clarity before committing to a larger project.

1 week

Engineering Diagnostic Sprint

€49.99 / hour

  • Technical bottleneck review
  • Assumption and risk map
  • 5–10 page engineering report
  • Recommended next experiments or simulations
View details & apply

Project-based

Scale-up Review

€119.99 / hour

  • Material-to-system gap analysis
  • Process and equipment review
  • Heat/mass-transfer limitation check
  • Pilot design recommendations
View details & apply

Who we help

Built for deep-tech teams developing physical products.

Enerlysis is strongest where physics, materials and process performance decide whether a product can scale.

Thermal storage Heat pumps Climate tech Hydrogen CO₂ capture Batteries Porous materials Coatings Membranes Reactors Heat exchangers Process equipment University spin-offs R&D departments

How we work

A practical path from technical uncertainty to engineering decision.

1

Define the real bottleneck

We clarify the technical question, success metric, operating window and current assumptions.

2

Build the right model

We choose the simplest useful calculation, simulation or test logic to answer the engineering question.

3

Validate against reality

We compare assumptions with available data, experimental constraints and material/process limitations.

4

Decide the next move

We deliver clear recommendations: redesign, test plan, simulation roadmap or scale-up decision.

Technical foundation

From advanced materials to prototype thermal systems.

Enerlysis is built on deep expertise in thermochemical heat storage, salt hydrates, encapsulation, cyclic stability, reactor testing, heat and mass transfer, and system-level thermal analysis.

Example expertise

Thermochemical heat batteries

Material development, macrocapsule fabrication, caking prevention, cyclic testing, reactor evaluation and system integration for compact heat storage applications.

Discuss thermal storage →

Contact

Have a difficult engineering problem?

Send a short description of your system, current bottleneck and what decision you need to make. We will suggest the smallest useful next step.

Email Enerlysis

info@enerlysisx.com  ·  Netherlands  ·  Europe

Careers

Work on problems that matter.

We work with deep-tech companies on the hardest engineering challenges in energy, materials and process scale-up. If that excites you, we'd like to hear from you.

See open roles & apply
CFD / FEM Engineer Simulation & modelling
Materials Engineer Thermal & process materials
Process / Scale-up Engineer Pilot & reactor scale-up
Open application Don't see your role? Apply anyway